Sunlife Enterprises SUNLINE DM180 User Manual

INSTALLATION MANUAL - 50HzCAUTION: READ ALL SAFETY GUIDES BEFORE YOU BEGIN TO INSTALL YOUR UNIT.SAVE THIS MANUALISO 9001Certified QualityManagement Sy

356214-XIM-A-010810 Johnson Controls Unitary ProductsDUCTWORKDuctwork should be designed and sized according tothe methods in Manual Q of the Air Cond

356214-XIM-A-0108Johnson Controls Unitary Products 11CONDENSATE DRAINPlumbing must conform to local codes. Use a sealingcompound on male pipe threads.

356214-XIM-A-010812 Johnson Controls Unitary Products FIGURE 5 - FIELD WIRING - DM ELECTRIC/ELECTRIC AND GAS/ ELECTRIC UNITSW1W2Y1GOCCPP1Y2XRSDCCSDSD

356214-XIM-A-0108Johnson Controls Unitary Products 13THERMOSTATThe room thermostat should be located on an insidewall approximately 56 inches above th

356214-XIM-A-010814 Johnson Controls Unitary ProductsOPTIONAL GAS HEATThese gas-fired heaters have aluminized-steel oroptional stainless steel, tubula

356214-XIM-A-0108Johnson Controls Unitary Products 154. All piping should be cleaned of dirt and scale byhammering on the outside of the pipe and blow

356214-XIM-A-010816 Johnson Controls Unitary ProductsFor satisfactory operation, L.P./propane gas pressuremust be 10.0 I.W.C. at the unit manifold und

356214-XIM-A-0108Johnson Controls Unitary Products 17OPTIONAL POWER EXHAUST/BAROMETRIC RELIEF DAMPER RAIN HOOD The instructions for the power exhaust/

356214-XIM-A-010818 Johnson Controls Unitary ProductsFIGURE 9 - ENTHALPY SETPOINT ADJUSTMENTFIGURE 10 - HONEYWELL ECONOMIZER CONTROL W7212N1NP1PEXHSet

356214-XIM-A-0108Johnson Controls Unitary Products 19 FIGURE 11 - FOUR AND SIX POINT LOADSABCDFRONT AEDBFCFRONT TABLE 6: FOUR AND SIX POINT LOADSUn

356214-XIM-A-01082 Unitary Products GroupTABLE OF CONTENTSGENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4SA

356214-XIM-A-010820 Johnson Controls Unitary Products* NOTE: This compressor will be energized first.TABLE 7: PHYSICAL DATAMODELS DM180 DM240 DM300EVA

356214-XIM-A-0108Johnson Controls Unitary Products 21Note 1: HACR Type per NEC.TABLE 8: DM ELECTRICAL DATA -WITHOUT POWERED CONVENIENCE OUTLETMODELTON

356214-XIM-A-010822 Johnson Controls Unitary ProductsNote 1: HACR Type per NEC.TABLE 9: DM ELECTRICAL DATA -WITH POWERED CONVENIENCE OUTLETMODELTONNAG

356214-XIM-A-0108Johnson Controls Unitary Products 23NOTE: All entry holes should be field sealed to prevent rain water entry into the building.FIGURE

356214-XIM-A-010824 Johnson Controls Unitary ProductsFIGURE 14 - REAR VIEW DIMENSIONSNOTE: Units are shipped with the bottom duct open-ings covered.

356214-XIM-A-0108Johnson Controls Unitary Products 25 NOTE: ELEC / ELEC Models: Units and ductwork areapproved for zero clearance to combustible ma

356214-XIM-A-010826 Johnson Controls Unitary ProductsCFM, STATIC PRESSURE, AND POWER - ALTITUDE AND TEMPERATURE CORRECTIONSThe information below shoul

356214-XIM-A-0108Johnson Controls Unitary Products 27FIGURE 16 - ALTITUDE/TEMPERATURE CONVERSION FACTOR

356214-XIM-A-010828 Johnson Controls Unitary ProductsNOTES: 1.Blower performance includes fixed outdoor air, 2” T/A filters, a dry evaporator coil and

356214-XIM-A-0108Johnson Controls Unitary Products 29NOTES: 1.Blower performance includes fixed outdoor air, 2” T/A filters, a dry evaporator coil and

356214-XIM-A-0108Johnson Controls Unitary Products 3LIST OF FIGURESFig. # Pg. #1 TYPICAL RIGGING . . . . . . . . . . . . . . . . . . . . . . . . . . .

356214-XIM-A-010830 Johnson Controls Unitary ProductsNOTES: 1.Blower performance includes a gas-fired heat exchanger, fixed outdoor air, two-inch T/A

356214-XIM-A-0108Johnson Controls Unitary Products 31NOTES: 1.Blower performance includes a gas-fired heat exchanger, fixed outdoor air, two-inch T/A

356214-XIM-A-010832 Johnson Controls Unitary Products NOTES: 1.Blower performance includes a gas-fired heat exchanger, fixed outdoor air, two-inch T/

356214-XIM-A-0108Johnson Controls Unitary Products 33* Factory Setting Power Exhaust motor is a 3/4 HP, PSC type with sleeve bearings, a 48 frame and

356214-XIM-A-010834 Johnson Controls Unitary ProductsPHASINGYORK MODEL DM, units are properly phased at thefactory. Check for proper compressor rotati

356214-XIM-A-0108Johnson Controls Unitary Products 35Start the supply air blower motor. Adjust the resis-tances in both the supply and the return air

356214-XIM-A-010836 Johnson Controls Unitary ProductsOPERATIONSEQUENCE OF OPERATIONS OVERVIEWFor these units, the thermostat makes a circuitbetween &q

356214-XIM-A-0108Johnson Controls Unitary Products 37has energized the economizer), "Y2" will energizecompressor #1. If the outdoor air is a

356214-XIM-A-010838 Johnson Controls Unitary ProductsShould a freezestat open three times within two hoursof operation, the UCB will lock-out the asso

356214-XIM-A-0108Johnson Controls Unitary Products 39on delay for heating, the UCB will energize theblower motor.If the second stage of heat is requir

356214-XIM-A-01084 Johnson Controls Unitary ProductsGENERALYORK Model DM units are either single package airconditions equipped with optional factory

356214-XIM-A-010840 Johnson Controls Unitary ProductsWhen the thermostat calls for the first stage of heating,the low-voltage control circuit from &qu

356214-XIM-A-0108Johnson Controls Unitary Products 41If the temperature limit opens three times within onehour, it will lock-on the indoor blower moto

356214-XIM-A-010842 Johnson Controls Unitary ProductsFLASH CODESThe UCB will initiate a flash code associated witherrors within the system. Refer to U

356214-XIM-A-0108Johnson Controls Unitary Products 433. Measure the system Amperage draw across alllegs of 3 phase power wires.4. Measure the condense

356214-XIM-A-010844 Johnson Controls Unitary ProductsMANIFOLD GAS PRESSURE ADJUSTMENTSmall adjustments to the high-fire gas flow may bemade by turning

356214-XIM-A-0108Johnson Controls Unitary Products 45of the regulator setting), replace the orifice spuds withspuds of the proper size.NOTE: To find

356214-XIM-A-010846 Johnson Controls Unitary Products3. If the supply air blower motor does not energizewhen the fan switch is set to ON, check that l

356214-XIM-A-0108Johnson Controls Unitary Products 479. If 24 volts is present at the UCB Y1 terminal andnone of the protection switches have opened,

356214-XIM-A-010848 Johnson Controls Unitary Products3. If M2 is pulled in and voltage is supplied at M2,lightly touch the compressor housing. If it i

356214-XIM-A-0108Johnson Controls Unitary Products 494. If M1 is not pulled in, check for 24 volts at the M1coil. If 24 volts is present and M1 is not

356214-XIM-A-0108Johnson Controls Unitary Products 5RENEWAL PARTSContact your local York® Parts Distribution Center forauthorized replacement parts.AP

356214-XIM-A-010850 Johnson Controls Unitary Products15. If none of the above correct the error, replace theUCB.GAS HEAT TROUBLESHOOTING GUIDENOTE: T

356214-XIM-A-0108Johnson Controls Unitary Products 5110. If the blower motor runs with the fan switch in the“ON” position but does not run shortly aft

356214-XIM-A-010852 Johnson Controls Unitary Products4. If 24 volts is present, remove the pilot burner andremove the pilot orifice from the pilot bur

356214-XIM-A-0108Johnson Controls Unitary Products 53FIGURE 24 - UNIT CONTROL BOARDTABLE 24: UNIT CONTROL BOARD FLASH CODESFLASH CODE DESCRIPTIONGREEN

356214-XIM-A-010854 Johnson Controls Unitary ProductsUNIT CONTROL BOARD OPTION SETUPOPTION BYTE SETUP• Enter the Option Setup mode by pushing the OPTI

356214-XIM-A-0108Johnson Controls Unitary Products 55

Subject to change without notice. Printed in U.S.A. 356214-XIM-A-0108Copyright © 2008 by Johnson Controls, Inc. All rights reserved. Supersedes: 1752

356214-XIM-A-01086 Johnson Controls Unitary ProductsPRODUCT NOMENCLATURED M 180 N24 A 7 A AA 1 0 1 2 4 AD = A/C, Single Pkg., R-22Product CategoryA =

356214-XIM-A-0108Johnson Controls Unitary Products 7INSTALLATIONINSTALLATION SAFETY INFORMATION:Read these instructions before continuing this appli-a

356214-XIM-A-01088 Johnson Controls Unitary ProductsLOCATIONUse the following guidelines to select a suitable loca-tion for these units.1. Unit is des

356214-XIM-A-0108Johnson Controls Unitary Products 9RIGGING AND HANDLINGExercise care when moving the unit. Do not removeany packaging until the unit